2001LS8Sport said:
I know one thing for sure...when my son's 01 LS8 has hydraulic fan problems, I'm not about to spend the kind of money needed to fix it unless I absolutely have to. I'm going to convert it to electric off an 03 or later. I may not get all the high and low speeds I need due to ECM issues, but I can sure wire it to work on high when it's supposed to. If you are skilled with this sort of thing, I would strongly consider this option if I were you. If you leave the sensor for the hydraulic fan in place...but unused, you shouldn't have any codes thrown. It's sure worth a shot to get rid of the problem prone hydraulic unit!
I hate to say it, but it might be more trouble than it is worth to replace your fan with an electric one. There are several things to consider here, a few of which you have already discussed. The first problem that pops to my head would be the increased load on the alternator......one of the reasons they didn't put an electric fan on the 2000-2002 LS's was because of the increased load on the alternator......the other being it supposedly was more quiet. Also, you would have to add a fuse/relay/etc to control it so it doesn't start your car on fire if it fails......any ideas?
The second problem would be you would still have the hydraulic fan pump bolted to the block. The high-pressure line that runs from the pump to the fan motor would need to be removed.......but then what you are going to do with it? Take it off? Are you going to weld a patch over the pressure line fitting on the pump?..........to do that you would have to take the pump off anyway. Other than that, are you planning on removing the pump completely? If you have to do that, you should just put a new pump on.
If you remove the pump completely, how do you plan on fixing the problem associated with the belt not having a pulley there to guide it? You would have to fabricate a new pulley/assembly and somehow manage to bolt that to the block.........if you didn't do that, it would be extremely difficult to make the car function like it is supposed to without either buying a shorter belt or having a pulley there.
There is also a solenoid in the pump that when current is passed through it, it causes a valve to open up in the pump and increase pressure, thus causing the fan to run at its faster speed. There are several problems with tampering with this system.........one being you would have to make sure the fan turns on when the AC is on and the other being you would have to make the fan works when your engine reaches a certain temperature. For sure, the latter of the two problems deals with the PCM/ECM.........otherwise, how do you plan on controlling the fans speeds?
In theory, it may seem like a good idea, however, practically it just doesn't seem to be realistic. There are far to many factors to consider with a project like this. Think of it this way, it is component of the engine much like your water pump, power steering pump, alternator, etc. Engine components such as these eventually fail and you have to fix or replace them. My car has 100,000 miles and the only component that has failed was the fan pump. What you are going to do when your power steering pump fails? Replace it with an electric system like in the new VW Jettas?
The pump is a little costly, but that is to be expected with things like this. The installation is a little hard, but again, that is to be expected with things like this. Just giving you a little information on the whole cooling system.........if anyone has any ideas on how to get around everything I mentioned, than feel free to shoot away. I don't mean to sound overly critical........just realistic.