Hey guys,
I ordered one of these from Ford yesterday. I looked at the eBay ones, but by the time I factored in shipping to Canada and the exchange rate, it was only a little more money to buy it from the parts dept. and they had it in stock 18 hours later. So......
All that being said, the thing is put on, and here's how to do it:
Total process took me about an hour and a half, but that was leaving a lot of time for making sure I had things lined up correctly. There is some cutting involved, but it is very minor.
Tools required:
4 Spring loaded clamps; Drill & Bits; Pliers; Rotary Tool (Dremel) or soldering gun with cutting tips or fine tooth saw; Crazy glue (optional); Jack / Jack stands
Materials Required:
00-04Mustang Mach 1 Lower Front Valence (Lip)
"Christmas tree" plastic push plugs X10 or Zip Ties
Step 1: The valence comes with three push screws in it already, the christmas tree type. Push these out and keep for later.
Step 2: Line the valence up with the bottom of your front bumper. It should be about 1/2" Narrower than the width of the bumper and will extend too far back and hit your tires by about 5" each side. Make sure you got the right one because the next step will make this impossible to return.
Step 3: Using the dremel tool, a saw, or a cutting tip on a soldering iron, cut approximately 3-4" off each end of the valence. Optional: don't trim all the way to the end of where the bumper goes, leave it about 1 1/2" too long each side right now. I'll explain why later. The important part for now is that you can hold it up under the bumper without it binding on the wheels.
Step 4: Using the spring clamps, clamp the valence under the front bumper using the lip on the top of the valence (with the holes in it). Take the time to line everything up and make sure you have it the way you want. The sides will stick in too far at this point, but don't worry.
Step 5: On one side of the car, pull the side of the valence out until it lines up properly. The plastic is quite flexible so it's pretty easy to line up. What you're going to do now is decide how you want the ends to be finished. The easiest way is to mark the valence with a chalk pencil so that the end will line up with the wheel well, then cut it. The other option is to make sure that the valence extends into the wheel well the same distance as the height of the valence (about 1 1/2"). Using the dremel tool, cut only the vertical side of the valence. What you're going to do is fold the plastic tab created by cutting the vertical face in behind the rest of the valence, making an end cap for the end of the valence. It sounds complicated, but i'll try to take a picture if necessary. Once you have the cut done to your satisfaction, put krazy glue on the small tab, then fold in behind, and clamp tight, then wait to dry. Repeat other side.
Step 6: Jack up one side of the car, or put the front end up on jack stands (with park brake on and back wheels blocked etc.) You need the front end high enough that you can comfortably get a drill under it.
Step 7: Using a drill bit the size of the three original push pins (christmas tree), Drill into the bumper through the hole that the pin was originally in. Push the pin in. Fit should be tight.
Step 8: Measure the width of the other 10 christmas tree plugs you have and find an accordingly sized drill bit. Using one of the ends you cut off, drill a test piece and see how tight the fit is. Proceed to drill holes through the valence and into the bumper working from the outsides to the middle and insert push pins. If you run out of pins and can see daylight through a crack between the valence and the bumper you can drill additional holes and use zip ties. If you wanted you could run a strip of duct tape around the joint to prevent anyone from seeing through, but if you've pushed the pins in correctly it should fit tight and there should be very little gap.
Step 9: Lower the car, remove the clamps, step back and admire your work.
Hopefully this helps everyone out. It's not tough when you put your mind to it and actually do it, you just need to get over the need to cut a $170 piece of plastic.