It's probably not the crank sensor. If it were, it would set a code and you'd have a check engine light on. The three things that firs come to mind are:
1. Marginal COP(s) and/or plugs. How long ago did you change the coils and plugs? Ever have an misses under mild acceleration?
2. Leaky fuel injector(s). Do you ever get a puff of smoke after starting? Does it run ruff for a few seconds after starting?
3. Bad fuel pump (or check valve in the fuel pump assembly). If you turn the key to run for a couple of seconds, then off and back to run for a couple more seconds and then to start, does it start normally?
Thanks for your response. In response to your questions:
1. I replaced all the COP's and plugs about a year or year and a half ago. It did occasionally have the miss under mild acceleration, and several COP's were replaced under warranty back in the day. At 100-120K miles, I did the plugs and replaced all the COP's again. No miss issues since.
2. This is my wife's car, so I don't know about the puff of smoke but it doesn't seem to run rough upon starting.
3. I'll try bumping the key before starting this evening and see if that makes a difference.
I actually DO have a CEL that comes and goes. I need to pull the code and see what it says. I'll post back when I have the code. I'm actually chasing down a bunch of problems with this car which all more or less showed up at the same time. My problem is that I don't know which may be related to the others. I'm going to make separate posts for the other issues, but here is a run-down of what I'm fighting in case it jogs any ideas:
1. Aforementioned hard starting issue.
2. Hissing sound from under the dash when A/C is turned on, and no cooling through vents.
3. Before the A/C went to hot, there were different temperatures coming from the LH and RH side vents (hotter on the RH). I replaced the DCCV with a brand new Motorcraft valve, which made no difference. Pulled codes from the system last night and got 1242, 2798 and 2796.
4. LH power seat is inoperative. Blows fuse #7 the instant I plug a new one in. Even before the seat is moved.
5. Power mirrors are inoperative. I believe this will go away when I fix the power seat issue as they share a circuit.
Like I said, I'll be posting these issues seperately, but wanted to list everything here in case someone sees a connection. I appreciate your help.
JD