Phlox
LVC Member
Yeah, I thought about that. The gasket on the backplate wasn't cut, so it still conforms/squishes around the HID wires. I also trimmed the rubber grommet from the harness to fit inside the trimmed area as well. The amount of plastic material I removed was actually fairly little, maybe 3/8" wide and just tall enough to allocate for the wires and not compress or crimp them with the hard plastic rim.
Talking about dust, I inspected the headlamp housing -- and to me, it appears that the frontal lens area is actually sealed separately from the back of the unit. As in, it consists of three pieces, the clear frontal lens, the middle layer which holds the bulbs and is sealed to the frontal lens, and the backing which is only accessible via the removable backplates. Essentially it's like a clam shell design with the middle layer acting like a wall that seals and divides the two shells. My assumption that the only way debris could enter the area between the clear lens and the middle layer was through the bulb socket, and since the socket is essentially sealed with the HID bulb (or OEM bulb) and its gasket, it would be virtually impossible for foreign matter to enter? I could be 100% wrong here, just the conclusion I arrived though my own speculation.
Talking about dust, I inspected the headlamp housing -- and to me, it appears that the frontal lens area is actually sealed separately from the back of the unit. As in, it consists of three pieces, the clear frontal lens, the middle layer which holds the bulbs and is sealed to the frontal lens, and the backing which is only accessible via the removable backplates. Essentially it's like a clam shell design with the middle layer acting like a wall that seals and divides the two shells. My assumption that the only way debris could enter the area between the clear lens and the middle layer was through the bulb socket, and since the socket is essentially sealed with the HID bulb (or OEM bulb) and its gasket, it would be virtually impossible for foreign matter to enter? I could be 100% wrong here, just the conclusion I arrived though my own speculation.