joegr
Dedicated LVC Member
The only thing that throws me off is the fact it won't rattle again till the car sits an hr. Like if I start it up cold. I rattle. Shut it off and start again. No rattle. But if I let car sit (not running) for at least an hr. And the start it up. I rattle.
The starter parts are made out of metal. Metal changes size with temperature. Perhaps the starter gear is sliding easier/better when it is hot.
Anyway, pull the starter out, check for scratches on the starter gear and flex-plate and check how smoothly the gear moves in and out. It should be pretty easy to confirm if this is the problem. Certainly this will be much easier to check than pulling the valve covers and timing cover.