STARTING PROBLEM - what to do?

LikeNew02

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Since buying my 2002 LS in July 2005, I have brought my car into the dealer 2 times for starting problems.

The previous Problem:

The car would not start, and required a jump to start. Dealership found a bad cell in battery and replaced the battery. I did not have any problems for the next 5 months.

The current Problem:

Car will not start (starter does not spin, it only clicks) when the key is turned. However, if I turn the key 5 to 35 times, it will start. Additionally, this only happens occasionally. It might happen 2 twice in a week, and then not happen again for another 2 weeks. As a result, the dealership can never duplicate my problem. The dealership took a wild guess and replaced the ignition switch. A week or 2 later, the problem returns.

What should I do now, I warranty expires in 6k miles or October? Should the dealership replace the starter?

Thanks in advance for any advice
 
Have them check the starter relay (in the Power Distribution Box behind the passenger side headlight). Mine had this problem, but I didn't get any audible clicking; I'd just turn the key and get nothing.

If it's clicking, it may be a bad ground or electrical connection. I'd start in the trunk and just start tightening the nuts and bolts of the electrical system. It shouldn't take much to make sure the connections are good and tight. Also check the battery terminals; if they're even a bit loose, you can have starting problems--starting draws more current than just about any activity in the car, so even a slightly loose connection can wreak havoc. Been there, done that, got the t-shirt and the coffee mug...
 
if i were you id take it to a mechanic i trusted and have him look at it, he might be able to tell the problem, then bring it to the dealer ship and have them fix what the mechanic said was wrong. otherwise bring it to the dealer and get a new starter. u have untill oct to get everything free that you can (thats what i would do free is always better lol), also keep this in mind you could have gotten a lemon.
 
thanks for the tips guys

now that you mention it, it does sound like it could be a relay because the battery is conected tight, and the battery is strong/new.

it could be a lemon because the car did have small crash before i bought it. time to make some lemonade. ;)
 
I had a similar problem and thought replacing the battery would fix it. It did for about two days and then the same problems. I eventually gave up and had the dealer look at it.. They replaced the starter and I haven't had any problem since. That was about 5 months ago.
 
Hmm sounds like dirty contacts or bad starter relay/solenoid. Your problem is a classic symptom of these problems.

For contacts, clean all the battery and terminal lugs with a wire brush. You might also clean the lugs on the starter relay and starter. Even if the outside of the connection looks clean, there may be corrosion on the inside. Also note that some batteries with the posts can have a weird plastic like corrosion(kinda grey) that looks clean but prevents a good connection. The posts should be bright shiney metal.

I have not had my LS long enough to have this problem so I am not even sure where the starter relay is. On older Fords it was on the firewall. Most other cars have them on the starter.

If you are really cheap like me or on a tight budget but know how to swing a wrench, you might take the starter relay apart and clean the contacts. On an old Datsun with the relay on the starter, I discovered that the relay had a round metal disk/donut in it that would get burnt and not make contact all the time. I just rubbed it around on a flat piece of sandpaper and good as new and didn't have to buy a new starter or relay. I think the disc rotated when the starter was engaged and it would randomly stop on a burnt spot which caused the starter not to work the next time, just a guess.

Good Luck,

Jim Henderson
 
LikeNew02 said:
thanks for the tips guys

now that you mention it, it does sound like it could be a relay because the battery is conected tight, and the battery is strong/new.

it could be a lemon because the car did have small crash before i bought it. time to make some lemonade. ;)

Have you replaced the relay or anything else? I had my battery replaced in November with the same symptoms you describe and is now acting up again. The car will sit for two hours and when I try and start it the only thing it will do is click. Of course it will only do this once in a while. I am going to tighten the suggested things and see what that will do.
If you have any more ideas or know of another possible solution please let me know.

Thanks.
 
so far they have only replaced the battery, and ignition switch.

i haven't replaced any relays yet. i hope to take it do the dealership this week, and ask them to replace the relays or starter. i hope they replace the relays.

the dealership is pretty cool about replacing something each time i go, however, they always seem to keep the car for 3 days. :(
 
I got under the car to take a look at the starter connections, they were pretty corrodid. I cleaned them up and I hope this solves the problem, I will post agian if it acts up again.
The one thing that stuck me was it was corrodid comming from the wire to the part that connects to the silonoid. I took a picture with my phone and its the second picture, its not the best but it there.

03_25_06_1536.jpg


03_25_06_1606.jpg
 
The problem seems to be getting worse. I have a new battery, was installed in November and everything was fine until last week. The starter clicks when the key is turned but will not crank over. It starts when it is jumped.

There seems to be no signs of an alternator failure, I drove the car with lights, heat, radio, wipers on and the lights didn't flicker or lose any power. Plus no warning of anykind has showed up like it did when I got my battery replaced.

Has anyone had any problems with something inside the car drawing current to drain the battery?
When the starter goes bad does it need more power than normal to start?

Am I missing something? What else could be causing these problems?
 
We also see problems with the battery cables where they run through the firewall on both sides of the car. The nuts on the bulkhead connectors come loose.

If you pull the carpet bac on both the passenger and driver side you will see the bulk head connections for the postive battery cable, they have a plastic cover over them.

the driver side is easier to get to then the passenger side.

Jay
 
so i am waiting to pick up my car now.

they said that they found a bad battery.

how does that battery go bad in 7 months?

why is it that when they checked the car for the same thing 2 months ago, they said the battery checked good(and took a wild guess on the ignition switch)? are these guys getting lazy?
 
any of these symptoms?

^ No start Difficult to start Stall

^ Low idle

^ Rough idle - idle may slowly advance from low idle and then retur to low in a cylical fashion.

^ High idle

^ Hesitation/surge while accelerating or at steady speed
 
LikeNew02 said:
so i am waiting to pick up my car now.

they said that they found a bad battery.

how does that battery go bad in 7 months?

why is it that when they checked the car for the same thing 2 months ago, they said the battery checked good(and took a wild guess on the ignition switch)? are these guys getting lazy?


If it is the battery then those ass clowns should know to follow this procedure. More than likely your radio is defective and continues to draw power. IIRC it is the radio tha commonly induced this problem

Battery Drain Diagnosis
Notes

In order to properly diagnose a battery drain concern, the following procedures must be followed exactly as stated to produce the most accurate results.

1. Ask the customer how long the vehicle must sit before the battery goes dead. The vehicle is equipped with a 750 Amp Hour battery from the factory. If the battery is in proper working order, it will be able to withstand a 1 Amp draw for 48 hours without dropping the battery voltage below 10.5V. This information may help determine the amount of current drain present. For example, if a vehicle with a fully charged battery will not start after an over night soak, it can be assumed the battery current drain is greater than 4 amps. This knowledge may aid in diagnosis.

2. Check for any Aftermarket equipment installed in the vehicle. Ask the customer if they removed any Aftermarket equipment before bringing vehicle in for service. All Aftermarket equipment remaining should be removed before proceeding with this test.

3. Ask the customer if any electrical component(s) is inoperative or malfunctioning. In many cases a draining battery concern can usually be traced back to a component that has experienced operational trouble.

4. Using an appropriate scan tool, check all available modules in the vehicle for both On-Demand and Continuous Memory Diagnostic Trouble Codes (DTCs). Repair any On-Demand DTC's before continuing with this article. Record any Continuous Memory DTCs which may aid in future diagnosis.

5. Check that the vehicle battery is properly charged and that the charging system is operating correctly. Refer to Workshop Manual Section 414-00.

6. Install a quick disconnect style Battery Saver/Vehicle Anti-Theft Switch between the negative battery post and cable, such as Littlefuse part number ATD 100 BP or Moroso part number 74103.

7. Drive the vehicle for at least 20 minutes over 48 km/h (30 mph) to reach full engine operating temperature and to turn on and activate vehicle systems. Make sure all electrical components operate correctly. i.e. horn, audio system, exterior/interior lighting, climate control, etc.

8. Open the Left Front and Right Front door and engage the latches so the vehicle interior can be accessed with out disturbing the modules during this test.

9. Lift the hood and compress the Anti-Theft Hood Switch with a clamp (if equipped).

10. Open the trunk lid and unplug the electrical connection to the Luggage Compartment Lamp. Lift and secure the trunk floor panel hook to the trunk opening pinch weld. The Battery and the Rear Power Distribution Box are now easily accessible.

NOTE DO NOT ALLOW BATTERY POWER TO BE DISCONNECTED FROM THE VEHICLE AT ANY TIME DURING THIS TEST. IF BATTERY DISCONNECT OCCURS, THE ENTIRE TEST MUST BE PERFORMED AGAIN STARTING AT STEP 5.

11. Use a Multimeter (DVOM) with a MN/MAX feature to measure the battery current drain. The DVOM must be capable of reading DC milliamps (minimum 1mA) and have 10 amp - fused capacity.

12. Use the following procedure to measure current drain.

a. Turn on the DVOM and select DC AMPS.

b. Attach a large alligator clip on each side of the Battery Saver/Anti-Theft Switch Terminals.

c. Connect the DVOM in series by securing the leads to the alligator clips on the Battery Saver/Anti-Theft terminals.

d. Loosen the knob on the Battery Saver/Anti-Theft Switch to break the contact between the negative battery terminal and cable.


NOTE DO NOT USE A TEST LIGHT OR A VOLT METER AS A CHECK FOR EVIDENCE OF CURRENT FLOW. A TEST LIGHT WILL NOT ACCURATELY DETERMINE THE AMOUNT OF CURRENT FLOW.

13. Wake the electrical system up by depressing the lock or unlock button on the key fob. Observe the reading on the DVOM. The current flow will "jump" momentarily then after 1-2 minutes settle to the level listed below (a). Actual readings may vary slightly depending on vehicle equipment, battery condition, ambient temperature and DVOM:

a. .85 amps (850mA) or less (Stand By Mode)

b. .035 amps (35mA) or less after 45 minutes minimum (Power Down Mode)


14. During Stand By Mode, current drain readings of 850mA or less indicate the vehicle is performing normally. However, the concern may be intermittent in nature. Set the MINIMAX feature on the DVOM and periodically check the meter for evidence of excessive current drain. The MIN/MAX feature will record the highest measured current reading.

15. An electrical system that is operating normally will power down to 35mA or less after 45 minutes minimum. However, it may not be necessary to wait for Power Down Mode to begin diagnosing the source of excessive battery current drain. For example: A current drain reading of 2.5 amps is observed during Stand By Mode. Knowing a normal system will measure 850mA current drain, we can estimate the suspect component is consuming 1.65 amps from the system.

16. With the Wiring Diagrams Manual and Owner's Guide easily accessible, begin to track the 1.65 amps excess drain by removing fuses one-at-a-time until the battery current drain drops to an acceptable level. Once the problem fuse is found, use the EVTM to guide you through the schematic identifying all potential components or circuits. The complexity of the vehicle makes it impossible to diagnose the source of current drain without the appropriate model year Wiring Diagrams Manual.

17. Start diagnosis in the Rear Power Distribution Box (RPDB) located in the trunk. Remove the smaller amperage mini-fuses, listed below by vehicle, one-at-a-time while checking the meter for~current drain drop. If current drain does not drop down to 850mA, leave the fuse out and move on to the next. Continue to remove mini-fuses until all are removed from the RPDB. If the current drain does drop to an acceptable level, proceed to step 20. If the current drain in unaffected, proceed to step 18.

a. Lincoln LS - Fuses 4.01 through 4.18

b. Thunderbird - Fuses 4.17 through 4.41


NOTE REMOVING AND REINSTALLING FUSES 2.20 (LS & THUNDERBIRD) & 4.14 (LS ONLY), DURING THE FOLLOWING TESTS WILL PROMPT THE SYSTEM TO "WAKE UP". THE CURRENT DRAIN ON THE METER WILL JUMP MOMENTARILY FOR 1-2 MINUTES THEN SLOWLY DECREASE TO PREVIOUSLY MEASURED LEVELS.

NOTE DO NOT REMOVE THE LARGE AMPERAGE CARTRIDGE FUSES OR ANY RELAYS FROM THE RPDB. BY DOING SO POWER WILL BE LOST TO MULTIPLE FUSES, RELAYS AND COMPONENTS ALL AT THE SAME TIME. THIS TEST IS ATTEMPTING TO LOCATE THE BATTERY CURRENT DRAIN AS CLOSE TO THE COMPONENT LEVEL AS POSSIBLE.

NOTE DO NOT REMOVE FUSES 4.23, 4.24, 4.27, 4.32 (LS) - 4.10, 4.15, 4.27, 4.28 (THUNDERBIRD) OR SSP RELAYS 1, 2, 3, 4 DURING STAND BY MODE. REMOVING THESE FUSES AND RELAYS WILL LESSEN BATTERY CURRENT DRAIN BECAUSE YOU HAVE REMOVED POWER TO THE REM & FEM DURING STAND BY MODE. DO NOT FALSELY DIAGNOSE A REM OR FEM PROBLEM AS A RESULT OF THIS ACTIVITY.

18. If the current drain is not discovered in the RPDB move to the Central Junction Box (CJB), located behind the Right Interior Kick Panel. Remove the mini-fuses one-at-a-time, 2.01 through 2.35, while checking the meter for current drain drop. If current drain does not drop down to 850mA, leave the fuse out and move on to the next. If the current drain does drop, proceed to Step 20.

19. If the current drain cannot be located in the RPDB or CJB, continue to the Auxiliary Junction Box (AJB) located in the engine compartment. All fuses in the AJB are Hot At All Times. Start by removing the mini-fuses 1.01 through 1.12. If current drain does not drop down to 850mA, leave the fuses out and move on to cartridge fuses 1.13 through 1.24. If current drain does not drop to 850mA, remove the relays from the AJB and check for current drain drop. If the current drain does drop, proceed to Step 20.

20. If the excess current drain is discovered when removing any of these fuses or relays, use the Wiring Diagrams Manual, Section 13, to determine the component and/or mini-fuses that are wired downstream in the circuit. Remove those mini-fuses or disable those components to help determine the root cause of the current drain. Use these findings to repair the vehicle as needed and repeat the process starting at Step 7 to verify the repair.

NOTE IF IT'S DETERMINED THAT A MODULE IS THE SOURCE OF THE CURRENT DRAIN, SELF TEST THE MODULE WITH A SCAN TOOL FOR CODES. ALSO CHECK THE MODULES AVAILABLE PIDS INDEX FOR POSSIBLE ERRANT INPUTS THAT MAY BE CAUSING THE MODULE TO OPERATE ABNORMALLY.

By following this procedure, we have eliminated all potential sources of current drain while not disturbing SSP relays 1 through 4 or power to the REM & FEM. Continue to Step 21.

21. Cycle the key fob unlock button several times to make certain the vehicle is "awake". Leave the vehicle unattended and observe the battery drain after 45 minutes minimum. The vehicle should have entered Power Down Mode by this time which drops the current drain to 35mA or less.

22. If the current drain is greater than 35mA, reach inside vehicle and turn on the Left Front Map Lamp (LS - button on the dome lamp assembly, Thunderbird - button on the rear view mirror). Does the lamp illuminate?

Yes - The FEM & REM are awake and the SSP relays are active. Continue to next section of this TSB.

No - The FEM & REM have Powered Down. Return to Step 4 and repeat diagnosis.

23. If the current drain is 35mA or less the vehicle is operating normally at this time. However, the concern may be intermittent in nature. Continue with the next section of this article.


Errant activity or a false "wake up" message present in the SCP Link will not allow the system to power down, or may wake up a system that has been Powered Down. This condition may be intermittent in nature.
 
eL eS said:
If it is the battery then those ass clowns should know to follow this procedure. More than likely your radio is defective and continues to draw power. IIRC it is the radio tha commonly induced this problem

Monday my car wouldn't start left over night, Tuesday it started right up, Today started right up. I actually thought maybe the radio would be drawing power because I looked at all of the other connections into the firewall and those were all okay. If you think about it, it is tight back behind the radio also. I will take it apart tomorrow and see if I can see anything back there. I might take my car back to the dealer and see if my battery is no good either, maybe they will give me the right one this time. 0-36 months free replacement right?
Battery replaced in November '05. 2000 V8 53,000 miles.
 
If you have a volt meter you can troubleshoot this yourself. IIRC the fuse block for about 99% of the testing is located in the spare tire well. You will need to wait like 15 to 20 minutes after powerin the car off before beginging the test.

You will be measuiing for current. The car should pull less than 1a after the car has powered down the onboard computers. So just measure and remove/ replace fuses. you will know when you found the ofending item if there is in fact somthing drawing power. the defletion in the needle or rapid drop from 1.x to 0.xxx if using a digital VM.
 
thanks for the tips guys!

here is the techs write up

"CHECKED OUT INTERMITTEN START, AT FIRST OK, BUT FINALLY GOT IT TO ACT UP. TRACED TO BATTERY, FAILED LOAD TEST, BAD CELL SHORTING OUT. REPLACED BATTERY, THEN CHECKED, NAND RECHECKED, OK."

I will follow up this post in a week or two and let you guys know if the battery fixed the problem.
 
eL eS said:
any of these symptoms?

^ No start Difficult to start Stall
yes this was my problem, car would not start at all, then start up just fine

^ Low idle
no, idle seems fine

^ Rough idle - idle may slowly advance from low idle and then retur to low in a cylical fashion.
no, idle is pretty good
^ High idle
no, did not notice it high

^ Hesitation/surge while accelerating or at steady speed
yes, surge during acceleration(thought that was just the slow transmition), but no surge at steady speed



thanks for the long write up el ls!
 
LikeNew02 said:
thanks for the long write up el ls!


well as much as I'd like the credit I can't take it. This is information made avalable to me via alldata.com. Essentially the maintain all the information a dealer would have access to. I am not a sales guy for them but it is such a good product I think I could sell it.
 
LikeNew02 said:
thanks for the long write up el ls!

yeah the surge issue is likely the tranny. I would be you LS has a falty accy like the radio that is drawing power and wasting the battery.

Each time a battery dies/ fully discharged it hit something similar to a radioistope half-life reducing the battery's cranking ability. After a few of these events the car essentially enters the hard start threshold.

Maybe deepcycle conditonion would remediate the battey but you still have this bug drawing power all the time.

If oyu dont have a warrnty ad are sick of dealing with the stealership get your self a nice multimeter and start pulling/replacing fuses till you hit the item.
 
I took my LS to the dealer finally this morning. The car wouldn't start to take it there so I jumped it. Drove it twenty minutes to the dealer a tech started on it. Within an hour they found a negative draw, but the draw has since gone away. The service advisor said if the draw doesn't come back on then theres nothing they can do. So I am hoping that it comes back so I can get this thing fixed and not worry about it anymore. They are going to keep it over night and see if something happens.
 
my car has not had any trouble since they replaced the battery.

i think that i was damaging the battery by hooking up my amp remote wire incorrectly. i hooked it up the window power(learned it from some posting on the board).
 
awwww man your amp... LOL well better the amp than to have the stealership with thier grubby mits framing around in your car again.

no turn down the bass :(
 
Going to pick the car up from the dealer, they said they couldn't duplicate the problem. Great now I'm back at step one. I know there is a draw somewhere, I guess I'm gonna have to find it.
Add in:They are telling me my problem could be the aftermarket amp in the trunk. I would agree with them except it's not hooked up to anything and hasn't been for the last two weeks. The power wire is off the battery and the remote wire is unhooked from the fuse. I know it has nothing to do with that. Jeejum Freakin Cry
 
Hawk03 said:
Going to pick the car up from the dealer, they said they couldn't duplicate the problem. Great now I'm back at step one. I know there is a draw somewhere, I guess I'm gonna have to find it.
Add in:They are telling me my problem could be the aftermarket amp in the trunk. I would agree with them except it's not hooked up to anything and hasn't been for the last two weeks. The power wire is off the battery and the remote wire is unhooked from the fuse. I know it has nothing to do with that. Jeejum Freakin Cry

still could be the amp?

after I had my problems, i would disconect the amp for a week and still occasianonally have problems starting. so i would think "it can not be the way i wired the amp".

now, i that i have not had the problem for over a week now. I am thinking that the way i wired my amp's remote wire may have caused perminent damage to the previous batterys? when i get the time, i will wire the amp's remote wire correctly.

note: i always hide my amp wires when i take the car in for these problems. ;)
 

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